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How beer is made
70 steps and techniques, in the order they happen. Each one says what it is for, what it does chemically, and what goes wrong when it goes wrong.
Four ingredients, and a great many decisions
Beer is water, malt, hops and yeast. Almost everything that distinguishes one beer from another is a process decision made with those four: what temperature the mash was held at, how warm the fermentation ran, when the hops went in, how long the beer was kept cold, how much oxygen it saw at packaging.
That is why the same recipe produces different beer in different hands, and why a brewer chasing a particular character reaches for a temperature before reaching for an ingredient. It is also why 42 of these steps carry a link to the faults they can produce — most off-flavours are process failures rather than ingredient failures.
Malting and roasting
Before the brewery. Grain is germinated to develop enzymes, then kilned or roasted to set its colour and flavour.
- Kilning
Dry germinated grain with heat to halt modification, stabilise it for storage and develop the colour and flavour that distinguish one malt from another.
- Malting
Persuade barley to begin germinating and then stop it, so the grain develops starch-converting enzymes and its starch becomes accessible.
- Roasting
Take malt or raw grain to high temperature in a rotating drum to produce the deep colours and roast flavours of porter, stout and dark lager.
Milling
Cracking the grain open without destroying the husks that will filter the wort.
Mashing
Where starch becomes sugar. The single most consequential decision here is temperature, which sets how dry the finished beer will be.
- Decoction mash
Raise a mash to its next temperature step by removing part of it, boiling that portion and returning it — the traditional continental method.
- Infusion mash
Reach and hold a single conversion temperature by mixing grain with water at a calculated strike temperature, without further heating.
- Kettle souring
Sour wort with Lactobacillus before the boil, then boil to kill the bacteria and ferment clean — producing lactic acidity in days rather than years.
- Mash pH adjustment
Bring the mash into the narrow pH band where brewing enzymes work properly, using acid, salts or acidulated malt.
- Mash-out
Raise the finished mash to around 76 °C to stop enzyme activity, fixing the fermentability, and to thin the wort so it runs off freely.
- Mashing
Hold milled malt in hot water so the grain’s own enzymes convert its starch into sugars that yeast can ferment.
- Sour mashing
Acidify wort by holding the mash warm and letting lactic bacteria already present on the grain work before the boil.
- Step mash
Raise the mash through a sequence of held temperatures, each chosen to favour a particular enzyme, for precise control over fermentability and protein.
- Turbid mashing
Run a deliberately inefficient traditional lambic mash that leaves starch and dextrin unconverted, providing long-term food for Brettanomyces.
- Water treatment
Adjust the mineral content and alkalinity of brewing water so the mash reaches a workable pH and the finished beer has the intended balance.
Separation
Getting the sweet wort out of the grain, and rinsing the rest of the sugar off it.
- Batch sparging
Drain the mash fully, add a measured volume of rinse water, stir and drain again — trading a few points of efficiency for simplicity and speed.
- Fly sparging
Rinse the grain bed continuously, adding sparge water at the same rate wort is drawn off so a shallow layer is maintained above the grain throughout.
- Lautering
Separate sweet wort from spent grain, using the settled grain bed itself as the filter medium.
- No-sparge brewing
Mash with the full brew-length of water and skip rinsing entirely, accepting lower efficiency in exchange for a short brew day and effectively no astringency risk.
- Parti-gyle brewing
Draw several beers of descending strength from one mash by keeping the early and later runnings separate rather than combining them.
- Sparging
Rinse the grain bed with hot water to recover the substantial quantity of sugar that would otherwise be left behind in the liquid clinging to it.
The boil
Five jobs at once: bitterness, sterility, protein coagulation, volatile removal and concentration.
- Concentrated lupulin products
Use hop products from which most of the leaf material has been removed, concentrating the resin and oil that carry flavour.
- First wort hopping
Add hops to the kettle as wort runs off from the mash, before the boil begins, for a bitterness widely described as smoother and better-integrated.
- Late hopping
Add hops in the last minutes of the boil so their volatile aromatics partly survive, contributing flavour and aroma with limited additional bitterness.
- The boil
Boil the wort to isomerise hop acids, sterilise it, coagulate protein, drive off unwanted volatiles and concentrate the extract to the target gravity.
- Wet hopping
Brew with hops that have never been dried, within hours of picking, for a character that does not survive drying.
Whirlpool
Separating trub — and, increasingly, the main aroma addition.
Cooling and pitching
The one point where oxygen is wanted.
- Coolship inoculation
Cool wort overnight in a wide shallow open vessel so that airborne microflora settle into it and become the fermenting culture.
- Wort chilling
Cool boiled wort rapidly to pitching temperature, producing a good cold break and passing quickly through the range in which spoilage organisms thrive.
- Wort oxygenation
Dissolve oxygen into cooled wort before pitching, because yeast needs it to build the cell membranes required for healthy growth.
Fermentation
Where most of a beer’s character is decided. Temperature does more here than any ingredient choice.
- Biotransformation
Add hops during active fermentation so yeast enzymes convert bound hop compounds into aromas the hop could not release on its own.
- Bottom fermentation
Ferment cool with Saccharomyces pastorianus, suppressing yeast-derived fruit and spice so malt and hop character stand exposed.
- Diacetyl rest
Raise a fermentation’s temperature near its end so the yeast reabsorbs and reduces the diacetyl it produced earlier.
- High-gravity brewing
Ferment a stronger wort than the finished beer requires, then dilute to sale strength with deaerated water after fermentation.
- Hop creep
Explain the renewed fermentation that dry hopping can start in beer that had already finished, and the over-carbonation and dryness that follow it.
- Mixed fermentation
Ferment with a deliberately chosen combination of organisms — Saccharomyces with Brettanomyces, Lactobacillus and/or Pediococcus — over months or years.
- Open fermentation
Ferment in a vessel open to the air, allowing krausen to be skimmed and yeast to be cropped from the surface.
- Pitching
Add yeast to cooled, oxygenated wort at a rate matched to the volume, gravity and fermentation temperature.
- Pressure fermentation
Ferment under applied top pressure to suppress ester and fusel production, allowing warmer and therefore faster fermentation without the flavour penalty.
- Primary fermentation
Convert wort sugars into ethanol, carbon dioxide and the esters, phenols and higher alcohols that give beer much of its character.
- Spontaneous fermentation
Allow ambient microorganisms to inoculate cooling wort rather than pitching a culture, producing lambic and its derivatives.
- Top fermentation
Ferment warm with Saccharomyces cerevisiae, producing the ester and phenol character that distinguishes ales from lagers.
- Yeast harvesting
Collect yeast from a finished fermentation and pitch it into the next batch, generation after generation.
Conditioning and ageing
Letting the beer finish — in tank, in cask, in bottle or in wood.
- Barrel ageing
Mature beer in wooden barrels for the wood and spirit character they contribute, or for the microflora they harbour and the slow oxygen exchange they allow.
- Blending
Combine beers of different ages or batches to produce a consistent or more complex result than any single batch would give.
- Cask conditioning
Complete fermentation and carbonation inside the cask the beer will be served from, so it arrives at the drinker alive.
- Cellar conditioning
Receive, stillage, vent, fine and temperature-manage cask beer in the pub so it reaches the drinker in condition.
- Conditioning
Mature beer after primary fermentation so flavours settle, harsh young compounds are cleared and carbonation reaches equilibrium.
- Dry hopping
Add hops to beer after fermentation, without heat, to extract aroma compounds while adding essentially no bitterness.
- Freeze concentration
Concentrate a finished beer by freezing it and removing ice, raising strength and body without further fermentation.
- Lagering
Store beer cold for an extended period after fermentation to clarify it and produce the clean, rounded character lagers are named for.
Clarification
Making beer bright, and what that costs.
- Centrifugation
Separate yeast and solids from beer by density at high rotational speed, as a faster and gentler alternative to tight filtration.
- Cold crashing
Chill finished beer sharply to near freezing to force yeast and haze-forming material out of suspension before packaging.
- Filtration
Pass beer through a filter medium to remove yeast and haze-forming particles, producing bright beer with a long, stable shelf life.
- Fining
Add a substance that binds with haze-forming material and drags it out of suspension, clarifying wort or beer without filtration.
Carbonation
Naturally in the package, or under applied gas.
- Bottle conditioning
Carbonate beer through a secondary fermentation inside the sealed bottle, using residual or freshly-added yeast with priming sugar.
- Force carbonation
Dissolve CO₂ into beer under applied pressure rather than producing it by fermentation, giving fast and precise control of the level.
- Krausening
Carbonate beer by adding actively fermenting wort rather than refined sugar — the traditional German method.
- Nitrogenation
Dissolve nitrogen alongside a low level of CO₂ so the beer pours with a dense creamy head and drinks soft rather than sharp.
- Priming
Add a measured quantity of fermentable sugar at packaging so residual yeast generates the intended carbonation in the container.
Packaging
Where the beer’s shelf life is largely determined.
- Cask breather
Admit carbon dioxide at atmospheric pressure to replace beer drawn from a cask, instead of letting air in.
- Packaging
Move finished beer into its final container with as little oxygen pickup as possible, because oxygen taken up here determines how the beer ages.
- Pasteurisation
Heat beer enough to kill yeast and spoilage organisms, greatly extending microbiological stability across a long supply chain.
Removing alcohol
Four different routes to a low or zero-alcohol beer, each with its own characteristic flaw.
- Arrested fermentation
Stop fermentation deliberately and early — by chilling, filtering or pasteurising — so little alcohol is produced.
- Maltose-negative fermentation
Ferment with a yeast that cannot consume maltose, so a normal wort produces only a fraction of a percent of alcohol.
- Reverse osmosis
Remove alcohol by forcing beer against a membrane that passes water and ethanol while retaining larger flavour molecules.
- Spinning cone column
Strip alcohol from finished beer at low temperature by running it as a thin film over rotating cones against a gas flow.
- Vacuum distillation
Remove alcohol from finished beer by distilling under reduced pressure, so ethanol boils off at a temperature low enough not to cook the beer.
Quality control
How breweries check the beer is what they meant.
Related
Process vocabulary is defined in the glossary, the off-flavours these steps can produce are catalogued under faults, and the calculators that support brewing decisions are under tools.