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How beer is made

70 steps and techniques, in the order they happen. Each one says what it is for, what it does chemically, and what goes wrong when it goes wrong.

Four ingredients, and a great many decisions

Beer is water, malt, hops and yeast. Almost everything that distinguishes one beer from another is a process decision made with those four: what temperature the mash was held at, how warm the fermentation ran, when the hops went in, how long the beer was kept cold, how much oxygen it saw at packaging.

That is why the same recipe produces different beer in different hands, and why a brewer chasing a particular character reaches for a temperature before reaching for an ingredient. It is also why 42 of these steps carry a link to the faults they can produce — most off-flavours are process failures rather than ingredient failures.

Malting and roasting

Before the brewery. Grain is germinated to develop enzymes, then kilned or roasted to set its colour and flavour.

Milling

Cracking the grain open without destroying the husks that will filter the wort.

Mashing

Where starch becomes sugar. The single most consequential decision here is temperature, which sets how dry the finished beer will be.

Separation

Getting the sweet wort out of the grain, and rinsing the rest of the sugar off it.

The boil

Five jobs at once: bitterness, sterility, protein coagulation, volatile removal and concentration.

Whirlpool

Separating trub — and, increasingly, the main aroma addition.

Cooling and pitching

The one point where oxygen is wanted.

Fermentation

Where most of a beer’s character is decided. Temperature does more here than any ingredient choice.

Conditioning and ageing

Letting the beer finish — in tank, in cask, in bottle or in wood.

Clarification

Making beer bright, and what that costs.

Carbonation

Naturally in the package, or under applied gas.

Packaging

Where the beer’s shelf life is largely determined.

Removing alcohol

Four different routes to a low or zero-alcohol beer, each with its own characteristic flaw.

Quality control

How breweries check the beer is what they meant.

Related

Process vocabulary is defined in the glossary, the off-flavours these steps can produce are catalogued under faults, and the calculators that support brewing decisions are under tools.